AMENDMENT : JANUARY 4,1999
VINYLESTER & EPOXY COMPOUNDING
PROJECT IN THAILAND YEAR 2000
BUSINESS SUBMITTAL
PRODUCT : VINYLESTER & EPOXY COMPOUNDS
PROCESS SEQUENCE
( 6 STAGES SYSTEM )
1) SCOPE
This processs specification cover the method and control for production and formulation of Vinylester and Epoxy compounds in Thailand.
2) PROCESSING
Stage |
No.1 |
No.2 |
No.3 |
No.4 |
No.5 |
No.6 |
|
|
Batch-recipe preparatiion |
Pre-mix (Lab) |
Sand-Mill (Lab) |
Pre-mix(Production) |
Sand-Mill (Production) |
Packaging |
Time |
– |
5-10 Minute |
2-8 Minute |
Continueous process |
– |
|
3) DESCRIPTION
STAGE NO.1 : BATCH-RECIPE PREPARATION
Raw materials and Chemicals :-
- Fillers
- Dry pigment
- Surfactant & Dispersant
- Vinylester or Epoxy resins
- Defoamer
- Filler loading
- Additives & Auxillaries etc.
Note :
- Calculate weight of each composition from the formula which is required to prepare.
- Surfactant must be used in accordance with the specification of pigment ( suitable for Anionic or Non-ionic surfactants).
STAGE NO.2 : LABORATORY PRE-MIXING
Apparatus –
- Fine scale ( 1 KG scale )
- Mixing disperser ordinaru motor ½ H.P,weight 50 Kgs.
- Plastic mixing tub ( 1 liter )
Mixing time – 5 –10 minutes or until the recipe is unitary.
STAGE NO.3 : LABORATORY PIGMENT GRINDING
Apparatus –
- Sand-mill (opened type) ordinary motor ½ H.P,weight 30 Kgs.
- 150 mesh sieve for separating grinding media (glass beads)
Production capacity – 1 gallon per batch
Grinding time – 2-3 minutes (upon the kind of pigment)
Testing and control –
% solid by weght : 30-70%,
% pigment by weight 20-60%,
Viscosity : 50-100 KU,
PH : 9-10, Density : 8- 15 lbs per gallon
Packaging : 8 oz. Each (sample)
STAGE NO.4 : PRE-MIXING (PRODUCTION)
Apparatus –
- Coarse scale (50 Kgs. Scale)
- Mixing disperser ,Non-explosive motor : 10 H.P (main),adjust upward-downward by hydraulic system,variable speed : 300-1,200 R.P.M,Motor of hydraulic oil pump : 3 H.P,Blade : 250 mm.
- Stainless mixing tank (200 liter)
Mixing time – Mix the dispersion until it is unitary and take on the mixer all the time while dispersion is pumped into sand mill.
STAGE NO.5 : SAND-MILL GRINDING (PRODUCTION)
Apparatus –
- Sand mill (opened type) , Motor of main (Non-explosive motor ) : 3 H.P, Motor pump : ½ H.P
- Coarse scale ( 50 )
- Vibrafiltor ,Vibration sieve no. 150 mesh, Motor of main : ½ H.P, Motor of pump : 1 H.P, Diameter of sifting disk : 24 inchs
Production capacity – 80 gallon/8 hours/day
Grinding time – continueous process system
Testing and control- same as stage No.3
Packaging – 5 gallons pail each
4) PACKAGING AND DELIVERY
Apparatus –
- Coarse scale (50 Kgs.)
- Tank upset machine( Hydraulic for tank lifting)
- Vehicle for delivery products to customers
Packaging – 5 gallons pail each for the product. or 8 ounces each for sample
Production – Produce according to the purchasing orders
Delivery – 2-4 days after the receipt of order
5) FLOW-CHART OF PROCESSING
6) PRIMARY INVESTMENT
4. FIXED COSTS
Description Unit price
Apparatus :
- Fine scale (1 kg)
- Coarse scale (50 kgs)
- Mixing disperser (lab)
- Mixing disperser (production)
- Sand mill (lab)
- Sand mill (production)
- Vibrafilter(150 mesh sieve)
- Tank upset machine
- Plastic mixing tub (lab)
- Stainless mixing tank (production)
- Glass beads(diameter 1.5-2.0 mm.X 10 Kgs.)
Testing instruments :
- Viscosmometer in Krebb Unit
- Very fine scale (2 decimals)
- Cylinder 50 cc.(plastic)
- Cylinder 100 cc.(plastic)
- Bicker 1,000 cc.(plastic X 2pcs.)
- Lismus test paper X 1 roll
- Sieve no.150 mesh
Packages :
- Plastic bottles (8 oz.) X 12 dozens
- Plastic pails (5 gallons) X 24 pcs.
- VARIABLE COSTS
Raw materials and chemicals :
- Pigments – Organic pigments , Inorganic pigments
- Fillers – Calcium Carbonate, Quartz, Fume Silica, Barite, Silica Sand and Flake Glass etc.
- Surfactants – Anionic surfactant, Non-ionic surfactant
- Defoamer, Anti-pinhole
- Additives – Filler loading,Styrene/Acrylic co-polymer, levelling agent, dispersing agent ,UV stabilizer and Solution Wax etc.
- Auxillaries
Note : the above-mentioed cost have not included :-
- Production cost
- Delivery vihecle
- Man power
7) WHAT BENEFITS WILL BE GOT
- Will produce compounds in Thailand by using the local technical know-how ,in order to set for an initial marketing base .
- Will pay Loyalty fee to an actual total sales volume.
- The frist Loyalty fee shall be paid within 1 year after the licensee is made and the project has already completed.
- Will continue pay Loyalty fee to every 6 months (twice a year) after selling the first lot of local-made products.
- For each product received licensee, will maintain product names and send all records pertaining to sales, customers, marketing information for every quarter.
- Can sell Vinylester , Epoxy and Additives to make compounds in Thailand.
- Will have an additional base in Thailand to make-up a bigger marketing project base in the future.
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